
行星擺臂式數控四輥卷(juàn)板機4HEP係列
4HEP:采(cǎi)用行星擺臂式設計的(de)四輥卷板(bǎn)機
4HEP係列四輥卷板機是Faccin的(de)新設計,經過苛刻的操作員在環境下25年的驗證。它將功率、可靠性和精度結合在一個獨特的設計中,使其成為現代版輥的先進產品。
為了(le)保證(zhèng)產品圓度的優(yōu)良軋製質量和高重複性,閉環結(jié)構與(yǔ)傳統的超寬下(xià)降端一起(qǐ)確(què)保了機器在高縱向(xiàng)和橫向力(lì)下的max剛度。
夾緊輥的傳統線性RGS設計(jì)保證了更高的夾持力,從而實(shí)現更高質量的預(yù)彎(wān)。夾緊輥由4個獨立的軸承(每側(cè)2個)支撐,軸承箱的尺寸是原來的兩倍,以便更(gèng)好地吸收(shōu)和引導橫向載荷。
再一次——正(zhèng)如過去在輥式電子平衡係統(tǒng)和落端固定係(xì)統(tǒng)中已(yǐ)經發(fā)生的那(nà)樣——在這種(zhǒng)情況(kuàng)下,持續研發過程中實(shí)現的工程(chéng)改進甚至可以作為其他製造商效仿的參考點。
因此,我們期望創新的專用HFS係統,其特點是旋轉(zhuǎn)橫向液壓缸的外部(bù)安裝,在其高端作為標準配置固(gù)定在所有中(zhōng)型和大型4HEP上,以確保彎曲力施加點更接近,很快成為機床行業的裏程碑。
提供部件的政策意味著,4HEP係列的所(suǒ)有版本的數控係統西門子,並且能夠使(shǐ)用輥道輸送機、自動裝載和卸載係統來創建全自動生產線。
4HEP設計(jì)確保了(le)優化整個軋製循環的可能性,在一個方向(xiàng)和一次軋製(zhì)過程中(zhōng)工作,確保了安全性和完全由一(yī)名(míng)操作(zuò)員操作的能力,即使他們經驗(yàn)較少。
4HEP彎輥(gǔn)采用由(yóu)Faccin設(shè)計和製造的西(xī)門(mén)子CNC,是目前(qián)市場上所有采用行星技術的軋(zhá)機中可靠、現代(dài)化的解決方案。對(duì)於厚度(dù)為5至150mm,有效長度(dù)為18000mm的(de)軋製板材,這是實現高生產率要求的合適、合理的投資。
標準設備:
適用於小尺寸的(de)線性導軌設計(RGS)
行星擺臂設計(PSG)適用於中型(xíng)和大型
4個支撐夾(jiá)持輥的獨立軸承(MCS)
雙寬度擠壓輥軸承座(WHS)
軋輥(gǔn)平行度的電子同步(EPS)
硬(yìng)化拋(pāo)光(guāng)輥
移動式輪式控製台
錐形(xíng)裝置
潤滑係統
機器周圍的(de)緊急屏障
CE認證(zhèng)機器(qì)
可選功能:
西門子數控或CNC
側麵機動輥(gǔn)
自動裝卸係統
電動喂(wèi)食台
自動噴射(shè)器
中央和側(cè)麵支撐
熱(rè)軋準備
集成焊接係統
特殊顏色
Plate Rolls with Planetary Swinging Arms 4HEP
4HEP: 4 rolls with Planetary technology
The 4HEP series of 4-roll synchronized bending rolls is latest evolution of a design developed in Faccin tested by the most demanding operators in extreme environments for over 25 years. It combines power, reliability precision in an exclusive package that makes it the state of the art in modern plate rolls.
To guarantee superior rolling quality high repeatability of the products roundness, a closed loop structure together with the traditional ultra wide drop end ensures maximum rigidity of the machine against high longitudinal traverse forces.
The traditional linear RGS design of the pinching roll guarantees higher pinch forces for superior quality pre-bending. In fact the pinch roll is supported by 4 independent bearings (2 on each side) the bearing housing is two times larger for better lateral load absorption guiding.
Once again – as already happened in the past with the rolls electronic balancing system the drop end fixing system – the engineering improvements reached in the continuous R&D process are even in this case such a reference point to be imitated by other manufacturers.
We expect therefore that the innovative exclusive HFS system, which features an external mounting of the pivoting lateral hydraulic cylinders, fixed in their highest end as standard configuration on all medium large sizes of 4HEP to ensure a greater closeness of the bending force application points, becomes soon a landmark in the machine tool industry.
The policy to exclusively offer first-class components has meant that all versions of numerical control systems available for 4HEP series are SIEMENS only with the ability to use roller conveyors, automatic loading unloading systems allows the creation of a fully-automatic line.
The 4HEP design assures the possibility to optimize the entire rolling cycle, working in one direction in one pass, ensuring extreme safety the capability of being handled totally by a single operator even if they are less experienced.
4HEP bending rolls with exclusive Siemens CNC designed built by Faccin are the most reliable modern solution available amongst all rolling machines with planetary technology available on the market today . The most appropriate reasonable investment for high productivity requirements for rolling plates 5 to 150mm thickness up to a useful length of 18000mm.
Standard equipment:
Linear Guides Design (RGS) for small sizes
Planetary Swinging Arms Design (PSG) for medium big sizes
4 independent bearings supporting the pinching roll (MCS)
Pinching Roll bearing seats with double width (WHS)
Electronic synchronisation of roll parallelism (EPS)
Hardened polished rolls
mobiles wheel mounted control console
Conical device
Lubrication System
Emergency barrier around the machine
CE certified machine
Optional features:
SIEMENS NC CNC
Side motorised rolls
Automatic loading unloading systems
Motorised feeding table
Automatic ejector
Central side supports
Provision for hot rolling
Integrated welding system
Special colours